Wednesday, March 2, 2011

The Manufacturing Process for kids



For a very long time of the human history, children wore what can be called smaller version of adult clothing with only a minor differences that can save the kids from any hazard like strings in place of any harmful closure.






The Manufacturing Process
Kids clothing are made in various steps of cutting, sewing, assembling, decorating, and finishing. 





  • Cloth Cutting MachineWith the help of spreading machines, fabric is stacked on one another in reaches or lays that may go over 100 ft (30.5 m) long and hundreds of plies (fabric pieces) thick. Markers, made in accordance to the patterns are attached to the fabric with the help of adhesive stripping or staples. Markers are laid in such a way so that minimum possible fabric gets wasted during cutting operation. The fabric is then cut with the help of cloth cutting machine suitable for the type of the cloth. These can be band cutters having similar work method like that of band saws; cutters having rotary blades; machines having reciprocal blades which saw up and down; die clickers similar to die or punch press; or computerized machines that use either blades or laser beams to cut the fabric in desired shapes.
  • There are what is called sewing stations for sewing different parts of the cut pieces. In this workplace, there are many operators who perform a single operation. One operator may make only straight seams, while another may make sleeve insets. Yet another two operators can sew the waist seams, and make buttonholes. Various industrial sewing machine too have different types of stitches that they can make. These machines also have different configuration of the frame. Some machines work sequentially and feed their finished step directly into the next machine, while the gang machines have multiple machines performing the same operation supervised by a single operator. All these factors decide what parts of a garment can be sewn at that station.
  • Finally, the sewn parts of the garment, such as sleeves or pant legs, are assembled together to give the final form to the kids clothing. The next operations are those of finishing and/or decorating. Molding may be done to change the finished surface of the garment by applying pressure, heat, moisture, or certain other combination. Pressing, pleating and creasing are the basic molding processes. Creasing is mostly done before other finishing processes like that of stitching a cuff. Creasing is also done before decorating the garment with something like a pocket, appliques, embroidered emblems etc. Then the finished garments are sorted based on size and packed. (www.teonline.com)

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